Compacting noodles proves profitable

This is a sidebar to the story "Wal-Mart speaks on the packaging scorecard" which appears in the February 2008 issue of Packaging World Magazine.

Pw 7505 Hamburger Helper L1

As Zettlemoyer-Lazar advises, brand owners designing packaging for sustainability should take a holistic approach, evaluating not just the package, but also the product to be contained within.A model example—and one cited on several occasions by Wal-Mart CEO Lee Scott—comes from General Mills, which recently re-engineered the physical attributes of the noodles within its Betty Crocker Hamburger Helper meals to enable the design of a smaller carton size.

“The company increased the density of the pasta shapes so they could be packed more tightly and in a smaller box,” explains General Mills corporate public relations manager Kirstie Foster. “We also reduced the number of pouches in each carton. These changes resulted in a 20% reduction of package size.”

Annual Outlook Report: Automation & Robotics
What's in store for CPGs in 2025 and beyond? Packaging World editors explore the survey responses from 118 brand owners, CPG, and FMCG Packaging World readers for its new Annual Outlook Report.
Download
Annual Outlook Report: Automation & Robotics
Conveyor setup secrets from top CPG manufacturers
7 proven steps to eliminate downtime and boost packaging line efficiency. Free expert playbook reveals maintenance, sequencing, and handling strategies.
Read More
Conveyor setup secrets from top CPG manufacturers