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Obstacles to information integration abound

Manual data collection, lack of technical infrastructure, and improper training are just a few of the obstacles readers grapple with in collecting, analyzing, and acting on packaging line data.

Pw 13991 Info Integ Chart1a

Lack of network infrastructure and a lack of packaging data standards were the biggest obstacles to collecting, analyzing, and acting on packaging line data, according to Packaging World’s recent exclusive survey on information integration.

The top complaint was about inaccurate or outright useless data that’s collected manually. Another common complaint was the difficulty in justifying the dollars and engineering resources required to upgrade packaging lines for automated data collection and analysis. Respondents also complained that data is often not used when it’s needed most—in real time to course-correct a packaging line that’s veering out of spec, rather than after a lot of out-of-spec product has been produced. Details are in the charts and verbatim comments that follow.

Obstacles to information integration

We asked survey respondents to elaborate on the specific challenges at their companies in collecting, analyzing, and acting on packaging line data. Here’s what they said:

Lack of integration and standards

Coffee

“Too much manual data collection increases the chance of error. Time involved tracking and correcting errors is significant. Currently, our ERP system does not facilitate data collection from the shop floor, so a stand-alone database is used. The solution is total integration.”

Cosmetics

“Everything is collected by hand, and there is little correlation made between what we have now and what has been done in the past. No computer input, no one person analyzing, no central collection point. We focus on getting what is in front of us out the door and rarely look to improve something that is working. Only emergencies are dealt with.”

Personal care

“Many of our data collection and manufacturing processes are disjointed or disconnected, and it is extremely difficult to share or communicate production data.”

Electronics

“Collection of data interpreted the same from different multinational sites. Lack of standardization in metrics.”

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