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Long-term storage food packaging and preppers

Preppers pride themselves on not being taken by surprise, and marketers should follow the example in their assessment of this market segment.

Preppers (individuals or groups who are actively preparing for emergencies or disruptions in social or political order) prepare for catastrophes, whether natural or man-made, by stockpiling necessities. Of the products marketed to preppers, none more dependent on packaging than is food. Depending on the catastrophe, the disruptive effects can be long-term; therefore, long-term storage is a necessity that’s second only to the food itself.

Freeze-drying is favored for long-term storage foods. Water, necessary for the bacterial and enzymatic activities that cause spoilage, is removed. A corollary benefit is that the removal of water substantially reduces weight and volume, making the food more convenient to carry and store. Adding to those benefits, freeze-drying retains the food’s structure, to the extent that, when rehydrated, the food looks, tastes, and nourishes like before.

Freeze-drying is achieved by sublimation, the process in which a solid turns to a gas, without undergoing an intermittent liquid phase. In freeze-drying, food gets frozen inside a chamber; a vacuum is drawn, greatly reducing atmospheric pressure; low heat is introduced; the ice sublimes to water vapor, because the low atmospheric pressure does not allow the ice to liquefy; and the vapor is pumped out of the chamber, condensing to ice onto freezing coils.

Freeze-drying is a meticulous process. Heat must be controlled to prevent food degradation, and vapor removal must be controlled to prevent rehydration. Freeze-drying also is a slow process, sometimes transpiring across days. The product of all those resources and time needs to be protected, and that’s the job of packaging. Flexible packaging is the logical choice, and whatever its structure, it needs to have the requisite barrier properties, against moisture, of course, but also against oxygen (helped by first removing residual oxygen by nitrogen flushing).

Freeze-dried foods (properly packaged) have longer storage lives than foods processed by retorting, dehydration, or freezing. No combination of food and packaging technologies yields indefinite storage; so how should long-term storage be defined? Given some of the more catastrophic scenarios envisioned by preppers, the answer is, in years. Companies compete on that variable, some claiming that their packaged freeze-dried foods have a storage life of 25 years. Those companies don’t disclose whether the claim is based on extended or accelerated testing; therefore, a skeptic might have grounds for seasoning that claim with the proverbial grain of salt.

Preppers are committed to surviving and want to do so without unnecessary sacrifice; consequently, they don’t only want food that’s edible but food that’s also tasty. In response, the industry uses packaging graphics to communicate the gustatory qualities of long-term storage food. The packaging has to effectively communicate on a small screen, too, since a major portion of sales is made on-line through company websites. Other outlets, ranging from specialty retail stores to trade shows, allow preppers to handle the products before buying.

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