Cartridge Filling System

ProSys Fill, LLC,  a distributor in the design and manufacturing of automated filling equipment, highlights the R110 HS Cartridge Filler, a solution designed to meet the demands of industrial packaging for adhesives, sealants, lubricants, and other viscous products. Engineered with precision and efficiency in mind, the R110 HS offers a combination of speed, versatility, and reliability, making it an ideal choice for manufacturers seeking to optimize their production processes. 

The R110 HS is a single-head cartridge filling system capable of handling 10, 14 & 30 fl. oz. fiber, metal, or plastic cartridges at speeds of up to 40 cartridges per minute. This system is equipped with advanced automatic cartridge filling and closing capabilities, ensuring consistent performance. Its vertical bottom-up filling mechanism minimizes air entrapment, providing an efficient fill for even the most viscous materials, with a capacity to handle products up to 3 million centipoise.

This filler incorporates ProSys’s positive displacement metering technology for precise material dispensing, along with a "snuff-back" material cutoff system that eliminates drips and waste. The integrated plunger insertion with an air release system furthers product integrity by ensuring proper sealing without trapped air. For added flexibility, optional change parts are available to accommodate various cartridge sizes and volumes.

The R110 HS is designed with operational convenience in mind. It offers multiple cartridge feeding options and can be pump- or press-fed depending on production requirements. The system supports remote service and online troubleshooting via Ethernet connectivity, ensuring minimal downtime and maximized productivity. For industries requiring stringent safety standards, optional explosion-proof controls compliant with Class 1 Division 1 & 2 and ATEX Zone 0 & 1 are available.

Manufacturers can also integrate ProSys's CMX Color & Additive Mixing System with the R110 HS for on-demand blending of additives into base products. This feature allows for customization of formulations while maintaining high throughput rates. Additionally, the system supports vacuum filling for applications requiring air-free results.