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Top Articles of 2024, #8: How Baileys Paper-Based Bottle is Made

The #8 most clicked article of 2024: An extraordinary network of inventors, developers, OEMs, and stakeholders emphasize ‘progress over perfection’ as they commercialize a breakthrough bottle.

London-based Diageo—the maker of Johnnie Walker Scotch Whisky, Don Julio Tequila, and Guinness—recently tested paper-based bottles for Baileys, the Original Irish Cream Liqueur. Made of 90% paper and including a thin PET liner, the bottles are designed for recycling in standard paper streams and do not require the consumer to separate the PET liner when disposing.

The packages were made by way of Dry Molded Fiber technology, invented by Sweden’s PulPac and covered by multiple patents. Completing the noteworthy package are an induction-sealed foil lid and a pressure-sensitive paper label with hot-stamped gold used for the gold double B symbol at the top of the bottle. The trial took place May 25- 26 at Time Out Fest in Barcelona, Spain, where 2,000 mini Baileys containers each holding 80 mL were made available to those who attended the food fest.

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