Placon, a North American designer and manufacturer of thermoformed and injection molded plastic packaging products, mourns the loss of founder and Chairman Tom Mohs, 77, weeks before the company celebrates its 50th anniversary. The company that began in a basement by a pioneering young engineer is today a prosperous, growing company with annual sales topping $150 million. Placon continues to honor the same modest Midwestern values of its founder with an entrepreneurial spirit that lives on and inspires the heart and mind of the engineer in everyone.
The company began its path when Mohs, in 1966, built a small thermoforming machine in his home workshop and began making plastic jewelry boxes. Within three years, Mohs was receiving orders from local cheese companies and began to expand the company’s operations. Although plastics thermoforming was still in its infancy, the company started earning business due to its innovative engineering and package design capabilities.
Placon was exclusively a custom thermoformer for the first 14 years. However, in 1980, the company was asked to design a small retail package for a large U.S. retailer in order to merchandise an assortment of fasteners on peg hooks. Using the jewelry box concept, Mohs added a hinge to create a single piece container with a hang-hole for a peg hook. Placon patented the design for the first retail clamshell package created in the U.S. Trademarked BlisterBox, the container became well known in the industry and is still a core product line for Placon to this day.
In the early 1990s, the world’s largest retailer asked Placon and other fastener suppliers to use recycled plastic material in its packaging. A true believer in finding ways to cut waste, Mohs worked with recyclers of plastic soda bottles while redesigning and retooling thermoforming equipment to produce an alternative to virgin PVC (polyvinyl chloride) packaging. Two years later Placon began running products in recycled PET (polyethylene terephthalate). The following year, Placon was awarded the Wisconsin Governor’s Award for Waste Reduction and Recycling in recognition for its early efforts in environmental stewardship.
Continuing Mohs’ pursuit of being environmentally responsible, an in-line production facility was added in 2001 to provide closed-loop, continuous production of its foodservice products. In 2003, a new, recycled PET (rPET) plastic extrusion facility was added requiring a supply of high quality recycled material. Placon’s recycling and extrusion operation was completed in 2011, allowing the company to control the recycled content and quality of its EcoStar-branded plastic sheet made with curbside-collected post-consumer rPET from bottles and thermoforms. This decision has allowed the company to keep over 1 billion plastic water and soda bottles out of landfills annually.
Throughout its history, Placon has been the recipient of numerous packaging design and supplier quality awards; in the last four years alone, Placon has received five AmeriStar and 1 DuPont award for its unique packaging designs. Today, with Dan Mohs (Tom’s son) at the helm, Placon remains a family-owned business with over 500 employees. Plastics News currently ranks Placon as No. 17 in sales among North American thermoformers.
“My father’s innovative designs, focus on the customer, attention to safety, quality and sustainability—all have been built into the company’s legacy,” says Dan Mohs. ”His entrepreneurial spirit and Midwestern values will continue to guide us every day while inspiring our future.”
Tom Mohs actively served as Chairman on Placon’s Board of Directors until his death. He was known in the industry as being a pioneer of thermoformed packaging design, tooling, and manufacturing and as a staunch proponent of plastics recycling and reuse. The company’s “50 Years of Innovation: Celebrating Our Legacy, Inspiring Our Future” celebration to honor Tom’s legacy will be held in each of its locations on Thursday, May 12.
