Explore all the latest packaging trends, all at PACK EXPO International
Discover new packaging and processing solutions from 2,500+ exhibitors, all under one roof at PACK EXPO International, Nov. 3 – 6 in Chicago.

Keener focus on structural design: the shape of things to come?

Color is king in packaging’s visual hierarchy. But shape, a strong No. 2, might be on the verge of a breakthrough. Shape speaks the ‘language of credibility’ in a holistic design.

Pw 6073 Pepsi Lightweight Bottles

Color long has been king in the visual hierarchy of packaging, but there are signs that shape might be poised to step into a more prominent role. Anecdotally, defining package shapes seem to be occurring more frequently for new-product introductions—an observation shared by several brand owners and design consultancies. The trend could accelerate in 2009 and beyond if the economy begins to rebound and consumer packaged goods (CPG) companies become more comfortable about allocating precious marketing dollars for structural design.

The long-accepted visual hierarchy in package design has been color first, followed by shape, graphics, and text. But some branding experts believe that shape might be in the early stages of moving into a “1-A” status with color as the continued proliferation of products and shelf-keeping units (SKUs) has created an exhaustive rainbow of packaging color down every aisle of the store.

To some degree, custom shapes long have been a part of packaging. The venerable Coca-Cola bottle arguably is the most recognized package shape on the planet. Spirits brands are masters at crafting shapely bottles, and marketers of non-alcoholic beverages have begun to hop on the bandwagon. But a telling observation that shape might be ready to make a bigger splash is that products in other areas of the store—where structural innovation is rare—also are beginning to get in on the act.

Examples cross aisles

Here are three recent examples of how a defining shape is producing high-impact packages in different product categories:

• A proprietary 500-mL bottle design for three flavored, noncarbonated Pepsi brands features an inventive shape that translates Pepsi’s message across each product into a form that also meets the technical requirements of a lightweight bottle.

Lipton Iced Tea, Tropicana juice drinks, Aquafina FlavorSplash, and Aquafina Alive share the new PET bottle design. The large production volume of these products requires only one bottle design for all three brands—an alternative solution to the quest for shape that some CPG companies are taking to control package costs over multiple brands. A common bottle design also is possible because the three brands share similar attributes, such as “refreshing,” “natural,” and “energy.”

Horizontal, wavelike lines are formed in the entire bottle mold, giving it a distinguishing profile that PepsiCo needs to project those brand attributes. Stuart Leslie, president of 4sight Inc. (www.4sightinc.com), which created the design, says the wavy lines simulate a slow-moving “stream.” Curves are spaced randomly to convey nature and an organic quality in the bottle form. Fingers fall easily into the troughs, making the bottle comfortable to grip. When viewing the bottle, it looks different from any side.

Bottle suppliers are Amcor (www.amcor.com), Plastipak Packaging (www.plastipak.com), Ball (www.ball.com), and Constar International (www.constar.net).

Benefits of the new bottle’s wavy design go beyond aesthetics; PepsiCo also had a goal of reducing plastic usage. The bottle’s design pattern makes thinner walls possible, thereby reducing plastic usage by 20%. In addition to satisfying consumer and environmental needs, the bottle also conforms to PepsiCo’s manufacturing process.

“4sight’s understanding of the Pepsi culture and our bottling partners enabled them to bring our design objectives across several brands,” says Denise Lefebvre, director of packaging R&D at Pepsi. “Now we have the winning combination—a lightweight bottle that communicates the message of our noncarbonated brands through a unique design that also results in competitive advantage on the shelf.”

• In the household products aisle, Procter & Gamble stages the brand expression for its Cascade Complete automatic dishwasher detergent by calling on shape to communicate the brand’s chief emotional purchase driver—confidence that dishes will get clean on the first attempt.

As with color, it’s important to understand which values that shape communicates to your brand’s target consumer before beginning design work, says P&G’s Ryan Dullea, assistant brand manager for Cascade. This shared understanding of the impact of design between brand managers and designers is producing some eye-catching packaging at P&G. Shape works with color to convey a value message for the reformulated Cascade Complete All in 1 ActionPacs automatic dishwasher detergent.

Working with design agency LPK (www.lpk.com), P&G identified shape as the means for transforming an everyday dishwasher detergent into a lifestyle brand with panache.

“Women who purchase Cascade already buy premium products in other categories,” says Keara Schwartz, P&G design manager, citing the company’s consumer research in beauty care products. “She values performance and experiences, and that translates across categories.”

Shape = power

Check out new technology from 2,500+ packaging & processing suppliers
PACK EXPO International is where you can discuss real-world problems with experts and land on innovative ideas. Discover every new packaging and processing trend, see machinery in action and learn sustainable solutions from experts.
Read More
Check out new technology from 2,500+ packaging & processing suppliers
New e-book on Multipacking and Case Packing
Read how to extend the life of your case packing equipment and best practices for efficient shrink bundling operation. Plus, learn the differences between wraparound & regular slotted containers.
Read More
New e-book on Multipacking and Case Packing