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A Technical success

New system upgrades placement of paper labels on plastic bottles at Technical Chemical.

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Technical Chemical, a Cleburne, TX-based contract packager and maker of fluid products sold in the automotive aftermarket, installed a Hoppmann M3 rotary labeling system from ID Technology (Fort Worth, TX) six months ago. A replacement for an aging linear labeling system, the new labeler resulted in faster changeover, faster throughput, increased production, and more accurate label placement.

“It’s just a really dependable machine,” says Scott Dudley, vice president at Technical Chemical. “It’s built really well and it’s very accurate. It’s helped reduce our downtime tremendously.”

Labeling for the high-density polyethylene bottles takes place on five different lines. Only one is currently equipped with the new rotary labeling system. Technical Chemical made the switch on that particular line because they began packaging fluids in round bottles, necessitating a labeler that could apply wrap-around labels.

Running one shift/day, the M3 rotary labeler requires only one operator. And now, instead of spending 45 min on machine changeover, the operator can perform the function in 15 min. Changeover is necessary when changing from one bottle size or shape to another. Quicker changeover is made possible because it only requires mechanical change out of the tooling set. The machine is also gear driven, reducing maintenance due to belt adjustment and wear. According to Dudley, the time savings alone will help the machine pay for itself in what he expects to be three years.

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