Discover your next big idea at PACK EXPO Las Vegas this September
Experience a breakthrough in packaging & processing and transform your business with solutions from 2,300 suppliers spanning all industries.
REGISTER NOW & SAVE

Drop-in replacement film cuts costs

President Baking Co., Atlanta, GA, saved 10% in material costs by making a switch in films for its Famous Amos® brand cookies in a 16-oz bag-in-box package.

Pw 24548 Pre Bak Co Atl 9

In mid-'95, the company altered its 60-ga oriented polypropylene/7# polyethylene/48-ga metallized polyester structure by substituting Toray Plastics' (North Kingstown, RI) 70-ga metallized OPP for the polyester. The 12-oz stand-up bag with semi-block bottom also uses a Toray film, albeit with a slightly heavier gauge for added stiffness. In the 16-oz bag-in-box, even though the new material is thicker than the polyester it replaces, it still yields a cost savings. "In my experience, any time you move from polyester to polypropylene, it's less expensive," explains Bob Green, packaging engineer at President Baking. Shelf life is the same or better, says Green, who conducted shelf life testing prior to the switch. The material was a virtual drop-in replacement on the packaging line. "We've been running it for over a year now and we haven't had any problems," he says.

Coding, Marking, and Labeling Innovations Report
Explore our editor-curated report featuring cutting-edge coding, labeling, and RFID innovations from PACK EXPO 2024. Discover high-speed digital printing, sustainable label materials, automated labeling systems, and advanced traceability solutions that are transforming packaging operations across industries.
Access Report
Coding, Marking, and Labeling Innovations Report
Annual Outlook Report: Workforce
Hiring remains a major challenge in packaging, with 78% struggling to fill unskilled roles and 84% lacking experienced workers. As automation grows, companies must rethink hiring and training. Download the full report for key insights.
Download Now
Annual Outlook Report: Workforce