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New friction-top belt conveys success

A new friction-top belt conveyor replaces a belt-on-roller incline conveyor at Miller Brewing’s Irwindale, CA, facility. Less maintenance, no case slippage are the results.

Pw 16590 Miller

Sam Martin, maintenance planner for Miller Brewing Co.’s Irwindale, CA, facility, couldn’t be happier since a rubberized fabric belt and roller conveyor formerly used for incline conveying bit the dust.

“Maintaining the belt-on-roller conveyor was basically like painting the Golden Gate Bridge,” he says. “When you get to one end, you turn around and head back the other way. It’s never-ending repair, and we were just going through belts like nobody’s business.”

The Irwindale plant had to replace the former 100’-long belts three times a year, Martin says. This cost the company more than $1꼀 annually. Additionally, before the belts were replaced, they would grow thin, losing their ability to hold cases steady on an incline. The cases of beer would slide down the slope and hit other cases, causing scuffing of the secondary packaging at the very least or, in some cases, broken bottles.

According to Martin, the conveyors also required frequent replacement of bearings, rollers, and drums. “To clean the conveyors we’ll often hose them off,” he says. “And this eventually causes corrosion. At about nine dollars per roller, why even keep rollers in there?”

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