Keurig Dr Pepper Helps Guide CPGs Through Amazon Packaging Compliance

Having braved its own journey into Amazon’s Ships in Own Container (SIOC) certification demands, KDP packaging engineers explain what’s required to ready products for e-commerce delivery.

After evaluating the club store format of its Keurig McCafe carton (left), KDP redesigned the packaging for e-commerce (right), working specifically with Amazon SIOC specifications.
After evaluating the club store format of its Keurig McCafe carton (left), KDP redesigned the packaging for e-commerce (right), working specifically with Amazon SIOC specifications.
Keurig Dr Pepper

It’s a brave new e-commerce world. Having large, well-equipped brands that are willing to share their lessons learned can go a long way to helping smaller companies successfully traverse the new terrain. When it comes to navigating rules for Amazon’s Ships in Own Container (SIOC) certification, one company that thought it might help others alleviate the growing pains it went through itself was Keurig Dr Pepper (KDP).

SIOC certification is now required for certain products in order to ship through Amazon. “How to interact with this program has really come into focus at KDP,” said Luke Magnant, packaging engineering manager for secondary packaging at KDP.

Amazon’s SIOC certification—announced in September 2018 as part of its sustainable packaging programs—was designed to reduce waste, lower supply chain costs, and enhance the consumer experience. Any large packages shipped through Amazon that do not meet the requirements will receive a $1.99 chargeback. They must be “right sized, protective against damage, ready-to-ship without the need for additional packaging, and ideally easy to open, and recyclable,” Amazon informed its vendors.

Magnant, along with Kara Revoir, KDP packaging development engineer, explained the steps the CPG took to better understand where its products fell into SIOC classifications, how eligibility was determined, tests run, and—ultimately—how packages were redesigned to satisfy e-commerce needs.

Back to the drawing board

Getting your package ready to meet Amazon’s demands is not only about appeasing the e-commerce giant. It will ultimately help your products arrive to your customers intact and ready to enjoy.

In a webinar presented by the International Safe Transit Association (ISTA), Magnant and Revoir showed how changes to the packaging for Keurig McCafe coffee pods not only helped to qualify it for Amazon’s SIOC standards but also enabled it to withstand the vibration and shock of typical shipping scenarios.

The club store format of the Keurig McCafe carton was designed for retail shelf impact—loose pods in a litho lamination case. To determine whether that package could also withstand the rigors of e-commerce, it was classified according to its weight as well as shipping and handling methods and then run through a series of tests, including condition, a drop sequence, vibration, and another drop sequence.

“We failed at two points,” Magnant pointed out. The outer liner suffered a significant amount of vibration damage, and the perforated opening feature ruptured during the second drop sequence. “We had to rethink what that package needed to look like.”

When KDP ran the club store format of its Keurig McCafe carton through a series of tests, it failed at two points: The outer liner suffered vibration damage and the perforated opening feature ruptured during the drop sequence.When KDP ran the club store format of its Keurig McCafe carton through a series of tests, it failed at two points: The outer liner suffered vibration damage and the perforated opening feature ruptured during the drop sequence.Keurig Dr Pepper

What KDP came up with was a package that looks considerably different than the original. They replaced the outer liner with a basic Kraft liner and removed the perforated opening feature. Then they brought the redesigned case back to testing—it passed, and the SIOC test results were ready to submit and KDP was ready to enroll the product for SIOC certification.

Getting all your pods in a row

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