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Robotic handling of bottles sets the bar high

Maximum versatility, minimal operator involvement, gentle handling, high speed, and automated end-of-arm tooling changes are highlights at VCP champagne plant.

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A new paperboard gift box for 750-mL glass bottles of champagne spawned an entirely new end-of-line packaging solution at the Reims, France, facility of Veuve Clicquot Ponsardin (VCP). I was fortunate enough to be part of a December 10 press tour through the fascinating and historic plant, where the one of the world’s most heralded champagnes is made. Here are the essentials of the robotic solution supplied by Cermex.

Called the Design Box, the new package is a gift box with a slide-out compartment that gives the package an almost interactive quality. Four key requirements made the development of the new packaging equipment necessary:

    • To the extent that end-of-line technology would allow, VCP wanted to eliminate scratching or scuffing of the Design Box and of the corrugated shipper.
    • VCP wanted to address ergonomic issues wherever possible.
    • VCP wanted to reach speeds of 8,500 bottles/hour, which is best in class among its peers.
    • VCP wanted the following: maximum automation and as little human intervention as possible; servo-controlled actuation rather than pneumatics wherever possible; simplified operation; fast and easy changeover; and ease of maintenance.

Cermex met these requirements by combining two robotic systems: an AN110 gantry packer and a WB45.80 wraparound case packer that has two Fanuc M710 robots integrated into it. The AN110 gantry packer, designed and made by Cermex, handles high speeds with payloads of up to 250 kg. It essentially collates these formats:

    • 6 bottles each in a Design Box, where three Design Boxes are atop three others
    • 12 bottles each in a Design Box, where six Design Boxes are atop six others
    • 6 bottles aligned head-to-toe in corrugated trays, where a tray of three bottles sits atop another tray of three bottles
    • 12 bottles aligned head-to-toe in a corrugated tray, where a tray of 6 bottles sits atop another tray of six bottles
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