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Palletizer provides optimized stack configuration for dry mortar

German mortar supplier Schwenk Putztechnik relies on a new twin-belt turning device for gentle palletizing of bags, resulting in more efficient production and greater changeover flexibility.

Two parallel-driven belt conveyors driven with different speeds during the turning process bring the bags gently into the required position.
Two parallel-driven belt conveyors driven with different speeds during the turning process bring the bags gently into the required position.

Schwenk Putztechnik GmbH & Co. KG, of Ulm, Germany, is one of the leading manufacturers of sustainable and ecological dry mortar. The company has produced its materials for more than 160 years in seven ultra-modern plants. "We place great importance on presenting our products optimally in the building material trade," says Martin Markus, who manages the company’s plants in Eigeltingen and Allmendingen in Baden-Württemberg, Germany. As regards the manufacturing process, the company focuses on trouble-free transport, the palletizing process, and packaging.

In the past, Schwenk Putztechnik was not able to ensure a proper and constant appearance of its palletized product. "Our previous palletizing solution caused considerable problems during the turning of bags," recalls Peter Richter, Deputy Factory Manager in Allmendingen. "Due to jerky movements, the bags were deformed and sometimes even torn.” Therefore, the company was looking for a palletizing solution that could not only achieve an improved and steady stacking result, but also increase the production capacity, reduce the dust emissions, and prolong the maintenance intervals.

During their research for a suitable supplier, the company found BEUMER Group. The single-source provider supplies sustainable systems for filling, palletizing, and packaging technology from one source. "In cooperation with Schwenk Putztechnik, we developed a solution that covers the requirements of both production plants," BEUMER Sales Manager Peter Schmidt reports.

Gentle palletizing is ensured
For Schwenk Putztechnik, BEUMER recommended the paletpac high-capacity layer palletizer, which enables the stacking of bags filled with bulk material on pallets layer by layer. Due to the geometric precision during layer and stack formation, stable bag stacks are formed. BEUMER supplied a system able to palletize 1,800 bags/hr as well as a system with a capacity of 2,500/hr. In both plants, the employees can adapt the palletizer quickly and easily to different bag sizes without the use of tools.

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