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Top-load cartoning cuts line jams and packaging waste

Baked goods company increases cartoning line speeds and makes more efficient use of packaging personnel and materials.

Set-up cartons proceed to the hand-load conveyor for gentle, manual top-loading of baked goods.
Set-up cartons proceed to the hand-load conveyor for gentle, manual top-loading of baked goods.

J.S.B Industries/Muffin Town, Chelsea, MA, and Lawrence, MA, is a national one-stop-shop baking manufacturing company, distributing products to retail supermarkets across the U.S.


The company had been side-loading polypropylene film over-wrapped baked goods such as muffins, muffin tops, and bread loaves into cartons. Muffin Town uses Delta Eagle wrappers from Delta Systems (www.dsarogers.com). And the company’s main over-wrap film supplier is Eastern Packaging, Inc., Lawrence, MA. The SBS .018 folding carton flats, printed in a 4-color process, are supplied by Malnove.


The side-load cartoning line was experiencing jams, requiring a high amount of maintenance time. So the line was running at speeds lower than Muffin Town needed to keep up with product demand.

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