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GlaxoSmithKline increases production efficiency with custom filling system

Single-use dosing system eliminates risk of cross-contamination and speeds production start-up time.

Single-use dosing. GSK's system is equipped with peristaltic pumps for biopharma products and processing highly active substance
Single-use dosing. GSK's system is equipped with peristaltic pumps for biopharma products and processing highly active substance

GlaxoSmithKline (GSK) is a global research-based pharmaceutical and healthcare company committed to improving the quality of human life by enabling people to do more, feel better, and live longer.

GSK’s manufacturing plant in Barnard Castle, U.K. manufactures a range of medicines including sterile liquids in vials and syringes, as well as antibiotics and topical products like Zovirax. The site also plays a key role in new product launches. To support a product introduction, GSK needed a new filling solution that could eliminate cross-contamination while ensuring operational efficiency. In addition to advanced line equipment, the company required a partner to provide expertise and support services throughout the life of the project as well as to help extend its line capacity for future products.

With a long-term relationship already established, GSK turned to Bosch Packaging Technology. The two companies have partnered for years, with proven success in the installation and service of several filling lines. GSK chose to work with Bosch for its technology, support, and maintenance services.

To meet GSK’s specific needs, Bosch provided a single-use dosing system with peristaltic pumps for biopharma products and for processing highly active substances. Bosch worked closely with GSK to customize a system to meet the global firm’s performance requirements. From installation through commissioning, support was provided by Bosch’s Service Team to ensure GSK’s requirements for operational efficiency and line optimization. Following and documenting a robust qualification process were also key aspects in meeting stringent pharmaceutical industry standards, and to get the line up and running quickly.

GSK project manager Graeme Wilson says: “We were very satisfied with the rapid response we received from Bosch. As a reliable service partner, they handled the design, installation, and qualification of the system successfully in a very short period of time and provided support throughout the project.”

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