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High efficiency makes the case for robotics

Malt-O-Meal chooses flexible, compact, easy-changeover case-packing robots for installation at new cereal plant.

Based on compact robotics and electronics, the case-packing arms have been integrated and custom-fitted into overall packaging o
Based on compact robotics and electronics, the case-packing arms have been integrated and custom-fitted into overall packaging o

When ready-to eat (RTE) cold cereal producer Malt-O-Meal Inc. was planning its new production and packaging facility in Tremonton, UT, the management knew it wanted to include robotic case-packing operations. The Northfield, MN-based firm understands and values the importance of robotics in delivering packaging efficiencies, and it had already established good working relationships and experience with Fanuc, a major robotics specialist; Rockwell Automation, a leading programmable logic controls expert; and Langen Packaging, a packaging line integrator with expertise in bag packaging and cartoning solutions. So it was a natural decision to turn to these suppliers for assistance in equipping the new plant.

Malt-O-Meal was very familiar with the high-performance benefits of Fanuc robotics, which it uses as the basis for its palletizing operations at the Northfield plant. For the Utah installation, the cereal processor opted for the new Fanuc Model M-420i A, a smaller version in its line of palletizing robots.

According to Keith Setterstrom, packaging project manager for Malt-O-Meal, the new system offers the same top-notch reliability, flexibility, and easy-changeover characteristics as other Fanuc robotics, but Malt-O-Meal prefers the compactness of the M-420i A for application in Tremonton. From the outset, the plan was to install multiple case-packing systems on the plant floor over a period of time, beginning in late 2003. The most recent installations were done in March 2005. The compactness of the M-420i A has facilitated these multiple installations.

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