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Future shock (sidebar)

Controlling the future of packaging

Many of our experts agreed that in the future, packaging equipment controllers-whether they're PLCs or PCs-will be increasingly networked together.

"We see a lot of people starting to connect their packaging equipment on a common network," says Bill Cegles, president, C-F Packaging, a packaging consulting firm. Networking packaging machinery streamlines the flow of information between packaging equipment for tighter line integration. It also permits operators and mechanics to call up information on any machine through a single touchscreen interface. Data acquisition also becomes possible, a task that Cegles says many of his customers are now employing.

However, there's still progress to be made. "I see equipment manufacturers as being quite a few years behind," says Cegles. "Most are dealing with a single piece of equipment rather than looking at it from an overall perspective of how to bring it all together."

Ron Morse, a senior packaging engineer at Coors, agrees. "We're struggling with data acquisition plant-wide," he says. "I think the machine vendors could help us." Specifically, he'd like to see an improvement in feedback of packaging data to the machine operator, as well as to other departments such as maintenance.

PLCs versus PCs

PLCs versus PCs

In controls circles, one of the most contentious issues to crop up in years is the issue of using PCs instead of PLCs for packaging machine control. To date, most packagers have been leery of embracing PC-based control on a wide scale. But many packagers do have their eye on the technology as it continues to mature.

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