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'Hidden' payoffs through waste savings

Major southwest Coke franchise discovers that shifting to returnable trays for cans not only reduces landfill waste, it also improves productivity and cuts costs.

Corrugated board is almost a thing of the past for customers of Coca-Cola Bottling Group, the company that operates two Texas production plants, Southwest Coca-Cola in Abilene and Coca-Cola Southwest in San Antonio. Last year, the two plants completed a conversion from corrugated trays to returnable high-density polyethylene trays for shipping soft drinks in cans. The trays are molded by Rehrig Pacific Co. (Los Angeles, CA).

This change comes nearly a decade after the firm did the same thing for shipping soft drinks in plastic bottles. In fact, that experience-especially the 40-plus trips those bottle "shells" typically achieve-were considered a guide for the results with the can tray. The shells have deep cavities that hold the bottles firmly and permit stacking on pallets.

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