Kick off 2026 with a competitive edge at PACK EXPO East. Register now!
Get a jump on your 2026 goals at PACK EXPO East. Put projects in motion, accelerate timelines and solve challenges—all in one trip to Philadelphia.

Understanding film manufacturing techniques

Conceptually, making a thin polymer film is an easy proposition—just melt one or more polymers, force the melt through a long, narrow opening, freeze the extruded melt into a solid film, and wind it into a roll.

Like most important things, there is a rich and extremely varied menu of material and process variables that offer the opportunity to create widely differing useful films. The opportunities, and the devils, are in those variables.

Setting aside material for the moment, there are four film-making processes, each with their own pros and cons:

Annual Outlook Report: Automation & Robotics
What's in store for CPGs in 2025 and beyond? Packaging World editors explore the survey responses from 118 brand owners, CPG, and FMCG Packaging World readers for its new Annual Outlook Report.
Download
Annual Outlook Report: Automation & Robotics
Annual Outlook Report: Workforce
Hiring remains a major challenge in packaging, with 78% struggling to fill unskilled roles and 84% lacking experienced workers. As automation grows, companies must rethink hiring and training. Download the full report for key insights.
Download Now
Annual Outlook Report: Workforce