'Sprinting' to automated efficiency

New bagging equipment makes it easy for this California manufacturer to package its disposable travel toilet for either industrial or retail channels.

On the Excel bagger (bottom photo), American Innotek's portable toilet bags are packaged for its 'industrial' clients. The SPrin
On the Excel bagger (bottom photo), American Innotek's portable toilet bags are packaged for its "industrial" clients. The SPrin

American Innotek of Escondido, CA, manufactures disposable and portable toilet bags that include a proprietary blend of superabsorbent polymers, enzymes, and deodorizers designed to gel liquid on contact. Each Restop™ bag has a zipper-like reclosure feature. So, after a bag is used and zipped closed, it’s a no-spill/no-leak vessel that can be discarded in any trash receptacle.

For some time now, American Innotek has used an Autobag® HS-100 Dual Excel machine from Automated Packaging Systems (Streetsboro, OH) to package its portable toilet bags. From a conveyor belt running past the Excel machine, the operator picks one toilet bag and one foil-wrapped antiseptic wipe and places both items in a premade, roll-fed, low-density polyethylene bag. The operator then hits a foot pedal to heat-seal the bag closed.

As long as American Innotek targeted only the “industrial” market—utility, telecom, and municipal workers who operate all day out of a vehicle—packaging didn’t need to evolve beyond this one-up format. But recently, American Innotek established a consumer division to bring its products to the general public, particularly campers, hikers, hunters, fishermen, and the like. Rather than use the one-up format long established for the industrial market, the consumer division elected to package multicomponent kits. These include not only more than one toilet bag and antiseptic wipes, but also packs of toilet paper. This multi-component format required a package that could be reclosed with a zipper feature, which meant the tried-and-true Excel bagger couldn’t be used because it isn’t designed for zippered bags.

Enter the SPrint system

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