Discover your next big idea at PACK EXPO Las Vegas this September
Experience a breakthrough in packaging & processing and transform your business with solutions from 2,300 suppliers spanning all industries.
REGISTER NOW & SAVE

Improving product throughput and shelf life

Cannoli manufacturer reaps sweet rewards by installing horizontal flowwrapping and bag-sealing equipment to replace manual operations.

PROTECTIVE PACKAGING. The servo-driven wrapper (above) surrounds each 6-count cannoli shell tray with extrusion-laminated COPP f
PROTECTIVE PACKAGING. The servo-driven wrapper (above) surrounds each 6-count cannoli shell tray with extrusion-laminated COPP f

Major wholesale Italian pastry supplier Vaccaro's Desserts, Silver Spring, MD, produces cannoli shells and cannoli fillings, as well as tiramisu and a range of other Italian pastries, for distribution to restaurant operations in 17 states throughout the United States.

The company delivers its cannoli products to restaurant distributors in two parts—the cannoli shells in one package, and the cannoli fillings in another package. This delivery system enables the restaurants to prepare cannoli fresh for their clientele. When demand for the cannoli products began escalating, Vaccaro's Desserts decided that it was time to reassess its manual and semi-automatic cannoli shell and cannoli cream packaging operations.

Old school way

The previous manual packaging procedure required an operator to hand-stack unwrapped trays of cannoli shells into cardboard boxes, with only a layer of coated chipboard dividing the trays. This open-packaging approach exposed the shells to air, moisture, and other potentially product-degrading elements that could impede product quality, flavor, and freshness during long-distance shipments.

The previous packaging procedure for the cannoli cream fillings involved manual pressure-tube-feeding of the cream into a bag, and then manual application of the heat bar to seal the bag. The operator then had to wait for a light or audio indicator from the heat sealer before releasing the heat bar. Says Vaccaro's Desserts president Nick Vaccaro, “This process was a bottleneck to the rest of the line, and it required an experienced operator.”

In addition, quality assurance checks were absolutely essential to ensuring that the bags were properly sealed.

New school

Is your palletizing solution leaving money on the floor?
Discover which palletizing technology—robotic, conventional, or hybrid—will maximize your packaging line efficiency while minimizing long-term costs in this comprehensive analysis.
Read More
Is your palletizing solution leaving money on the floor?
Pharmaceutical Innovations Report
Discover the latest breakthrough packaging technologies shaping the pharmaceutical sector. This report dives into cutting-edge innovations, from smart containers that enhance patient safety to eco-friendly materials poised to transform the industry’s sustainability practices. All from PACK EXPO. Learn how forward-thinking strategies are driving efficiency and redefining what’s possible in pharma packaging.
Learn More
Pharmaceutical Innovations Report