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Paper or plastic?

When a bulk-milk dairy added route service to its mix, it needed conveying and palletizing to handle either corrugated boxes or plastic crates.

Three new palletizers at Turner can handle both column-stacked plastic returnable crates on pallets or bliss-style corrugated c
Three new palletizers at Turner can handle both column-stacked plastic returnable crates on pallets or bliss-style corrugated c

To create a flexible environment that could handle milk packed in returnable plastic crates or in bliss-style corrugated boxes, Turner-Coleman Dairy, Little Rock, AR, used the talents of American Conveyor and palletizers from Currie Machinery.

American was able to salvage only 15’ of the dairy’s existing conveyors. It installed more than 1ꯠ’ of stainless-steel conveyors and another 1ꯠ’ of roller conveyors, including in-floor pan, knee-high, and elevated cable-style conveyors. The dairy remodeling was completed last summer with much of the installation restricted to weekends to avoid interfering with the dairy’s normal production.

“We asked for quotes from several different manufacturers,” says Turner’s operations manager, Mike Flagg. “Not only was American first to respond, but regional sales manager Bruce Macphearson provided a layout and a redesign that saved us money and increased our productivity.”

Because both plastic returnable crates and corrugated cases run from the packers to palletizers at the same time, American had to specify a plastic chain, Macphearson says. Typical metal chains could mark the corrugated boxes. In the layout, American used overhead conveyors with catch pans and drains to move the crates from the washer and toward the case packers. The distance is about 400’, Macphearson says, so the crates are mostly dry at the infeed to the packers, where they join the corrugated boxes that are set up in a dry warehouse area.

“Not only did American manage the installation on time, it co-managed other vendors to make sure it all came together when it was supposed to,” says Flagg. “Lots of companies talk about becoming partners, but American literally became an extension of Turner until the job was done.”

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