Fin-seal flow wrapper upgrade

Microwave popcorn packer pumps up packaging efficiencies, while deflating maintenance costs and packaging material waste.

Popz USA popcorn
Popz USA popcorn

Microwave popcorn manufacturer Popz USA, LLC, Bennettsville, SC, operates five production facilities throughout the world and markets its products in more than 38 countries. Popz produces its own Popz brand, as well as private label popcorn for domestic and international retailers, and the company’s Popz Microwave Popcorn Tub currently is sold through more than 3500 Wal-Mart stores across the U.S.

At its production/packaging facility in Bennettsville, the company had been packaging its popcorn on flow wrappers that were aging and losing their performance reliability. The speeds were not up to the standards that Popz needed, and machine maintenance was time-consuming. In January 2016, Popz installed two Pioneer ServoFlo® fin-seal horizontal flow wrappers from Campbell Wrapper Corp. to upgrade operations.

Jerry Cross, Popz President, notes, “We had prior experience with Campbell as a vendor for popcorn overwrapping, and we considered the Pioneer the best machine for our application. We definitely like that this equipment is made in the USA. The Pioneer is a fully servo machine with Allen Bradley PLC-based controls. Campbell technicians were on-site for the installation, and they trained our operators and maintenance personnel on proper use and care of the equipment.”

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