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The quest for the most productive packaging operation

Howard R. Leary, PE, CPP, Vice President Engineering, Luciano Packaging Technologies

Pw 8189 H Leary

How often have you, as a packaging engineer, faced the task of benchmarking your packaging operations against the best in your industry? You look for a “gold standard” to measure your operation against. Of course, there is no gold standard for operating efficiency. And if there were, it would be a moving target because technological advances in packaging machinery enable more reliable and consistent operation all the time.

The answer isn’t in knowing what the competition is doing. Nor is it in going out and buying all new high technology state-of-the-art packaging machines. No amount of technical features can make a line efficient if a solid foundation isn’t in place.

The answer lies in taking care of the basics—all those mundane, tedious things that avoid jams and keep things running. Basics like:

Good conveying: Conveyors should run smoothly without surging from chordal action. Guide rails should be sturdy and accurately spaced. Transfers should be smooth and seamless, as are flush-side conveyor transfers. Handling in and out of machines should be positively controlled, such as with timing screws.

Machine/material compatibility: Make sure your machine can adequately handle your packaging material. If a film is soft or a lightweight carton is flexible, make sure the machine has positive control features and does not rely on the package’s stiffness. If bottles can deform under pressure, make sure they are kept apart in filling, capping, or case packing.

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