Explore PACK EXPO insights here
Discover a taste of the PACK EXPO highlights, live from the show floor!

Positively different battery packaging (sidebar)

A tubular Leap

Pw 18552 S Pw 1000 142

The most unique of the new wave of battery packaging comes from Leap Energy and Power Corp., Mississauga, Ontario, Canada. The package shape mimics that of the battery.

Shunning blisters, thermoforms or any SBS cardstock, Leap™ batteries are instead packaged in plastic tubes. The tubes are extruded by Tulox Plastics (Marion, IN), using Eastman Chemical’s (Kingsport, TN) Tenite® cellulose propionate resin. The six-count, 1 ¼’’ dia x 4 ¼’’L tubes for AA batteries carry a suggested retail price of $5.40 and the 1’’ dia x 4’’ 8-pack for AAA batteries is $6.70.

The batteries were introduced in August 2000 in Canada, and in September in the U.S. Sacramento, CA-based Tower Records stores sell them from a custom point-of-purchase display. The distinctive rectangular display tower has circular cut-outs on its sides to accommodate the battery tubes.

The only common ground Leap has with other battery packaging is that it is reclosable, thanks to a friction-fit polyethylene closure injection-molded by Tulox. The tubes are full-wrap labeled with a clear pressure-sensitive polymeric substrate printed in seven colors by CCL Label (Rosemont, IL). A p-s sticker and tamper-evident shrink band complete the packaging.

Pharmaceutical Innovations Report
Discover the latest breakthrough packaging technologies shaping the pharmaceutical sector. This report dives into cutting-edge innovations, from smart containers that enhance patient safety to eco-friendly materials poised to transform the industry’s sustainability practices. All from PACK EXPO. Learn how forward-thinking strategies are driving efficiency and redefining what’s possible in pharma packaging.
Learn More
Pharmaceutical Innovations Report
Annual Outlook Report: Workforce
Hiring remains a major challenge in packaging, with 78% struggling to fill unskilled roles and 84% lacking experienced workers. As automation grows, companies must rethink hiring and training. Download the full report for key insights.
Download Now
Annual Outlook Report: Workforce