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Making Corrugated Boxes Reusable

Using reusable plastic totes to get molded parts from one part of a manufacturing operation to another is expensive; Box Latch makes it possible to use and reuse inexpensive corrugated boxes.

Box Latch plus anchor make this simple corrugated box reusable many times over.
Box Latch plus anchor make this simple corrugated box reusable many times over.

Wisconsin Plastics Inc. does a big business in supplying spring-loaded trays that display various food products in the refrigerated section of a supermarket. Think packs of sliced cheese or luncheon meat, for example—you pull out the front one and the rest slide neatly forward.

The Green Bay, Wis., firm assembles its spring-loaded trays from seven parts. Until recently, the firm relied on reusable plastic totes to get one plastic part called a “wing” from the location in the plant where it is injection molded to an assembly station elsewhere in the plant where two wings become part of the seven-part assembly. When emptied, the crates were then palletized and returned to the place where the injection molding machines operate. But these crates are, as Plant Manager Carl Bartle points out, very expensive. So when a way of using inexpensive single-wall corrugated boxes came to his attention, he was only too happy to switch.

Break out of the ordinary: see what’s new in packaging & processing!
At PACK EXPO Las Vegas, you’ll see machinery in action and new tech from 2,300 suppliers, collaborate with experts and explore transformative solutions. Join us this September to experience a breakthrough in packaging and processing.
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Break out of the ordinary: see what’s new in packaging & processing!
Conveying Innovations Report
Editors report on distinguishing characteristics that define each new product and collected video demonstrating the equipment or materials as displayed at the show. This topical report, winnowed from nearly 300 PACK EXPO collective booth visits, represents a categorized, organized account of individual items that were selected based on whether they were deemed to be both new, and truly innovative, based on decades of combined editorial experience in experiencing and evaluating PACK EXPO products.
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Conveying Innovations Report