World’s first 100% compostable coffee pod

According to some statistics, the growing use of Keurig-style brewing systems has had a significant negative environmental side effect: It is estimated that in 2014, the number of single-serve pods sent to landfills could have circled the earth 11 times.

PürPod 100
PürPod 100

To address this staggering sum of wasted materials, Canadian coffee roaster and contract manufacturer Club Coffee is preparing to launch what is expected to be the world’s first 100% compostable coffee pod—the PürPod 100—in fall 2015.

Says Club Coffee Senior Vice President, Innovation & Strategic Growth, Claudio Gemmiti, “There has been an explosive growth in the single-serve category over the past two years. Customers choose single-serve coffee because of its convenience, variety, and quality. Unfortunately, this growth has created big garbage, and consumers tell us they feel guilty. For this, and environmental reasons, we have developed what we expect to be the world’s first 100-percent compostable, fully certified single-serve coffee pod. It was simply the right thing to do to satisfy this unmet need.”

For two years, Club Coffee worked in partnership with The University of Guelph, Guelph, Ontario, to create a pod made entirely from bio-based materials, including the most innovative component of the package, the ring of the pod, which is made from coffee chaff—the skin of the coffee bean that comes off during the roasting process. The other two components of the pod are the mesh that holds the coffee, made from a nonwoven polylactic acid material, and the lid, constructed of a composite of paper and PLA.

While Gemmiti says Club Coffee investigated other environmentally friendly options for the pod, ultimately a compostable structure was determined to be the most sustainable and easiest for consumers to adopt. “Recycling a small plastic cup is problematic both at home and for municipal recyclers,” he says. “Consumers are required to separate hot coffee grounds and wash the pod thoroughly, which is a chore. For municipal recyclers, the problem is the size. Small cups can’t be sorted or processed, and end up being diverted back into landfills, even after consumers have spent time separating and cleaning them.

Conveying Innovations Report
Editors report on distinguishing characteristics that define each new product and collected video demonstrating the equipment or materials as displayed at the show. This topical report, winnowed from nearly 300 PACK EXPO collective booth visits, represents a categorized, organized account of individual items that were selected based on whether they were deemed to be both new, and truly innovative, based on decades of combined editorial experience in experiencing and evaluating PACK EXPO products.
Take me there
Conveying Innovations Report
Pharmaceutical Innovations Report
Discover the latest breakthrough packaging technologies shaping the pharmaceutical sector. This report dives into cutting-edge innovations, from smart containers that enhance patient safety to eco-friendly materials poised to transform the industry’s sustainability practices. All from PACK EXPO. Learn how forward-thinking strategies are driving efficiency and redefining what’s possible in pharma packaging.
Learn More
Pharmaceutical Innovations Report