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Sylvania shatters changeover paradigm (sidebar)

At its St. Mary’s, PA, plant, lamp manufacturer OSRAM Sylvania reduced the number of parts for changeover on a key cartoner from 36 to zero. It also reduced changeover time by more than 90%.

This bow to lean manufacturing permits Sylvania’s production to align itself better to just-in-time manufacturing, according to packaging superintendent Mel Interiano.

In late 2002, Interiano brought in Jerry Claunch & Associates. Along with Sylvania personnel, Claunch focused on one packaging line, the most critical part of which was a 5-year-old cartoner that inserts lamps (incandescent light bulbs) into cartons or fluted sleeves.

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