Kick off 2026 with a competitive edge at PACK EXPO East. Register now!
Get a jump on your 2026 goals at PACK EXPO East. Put projects in motion, accelerate timelines and solve challenges—all in one trip to Philadelphia.

Folding carton innovation

Matthew Unger is a section head in corporate functions R&D at Cincinnati, OH-based Procter & Gamble. Early this month, Unger spoke at Health & Beauty America’s Innovative Packaging Symposium 2004 in New York. Here, Unger discusses his presentation, “Folding Cartons: Achieving Excellence in Innovation—an End-User’s Perspective.”

Pw 13107 Matt Unger

PW: What was the focus of your presentation?

Unger: It revolved around an end-user’s perspective [regarding] expectations of suppliers and design studios, and how a company can be innovative with folding cartons while also managing costs. It focused on four areas: design approaches, how you select materials, structural elements, and smart decoration.

PW: Please elaborate on design approaches.

Unger: There have been great examples in the market of clever designs where suppliers have been able to develop efficient solutions to complex challenges using creative folding and gluing. In general, we’re looking for suppliers who are going to maximize our impact at the “first moment of truth” [when the consumer makes a buying decision], at minimal cost. I want suppliers to understand that we’re interested in the range of materials and decorative elements that are available in their portfolio.

PW: What about materials, structural elements, and smart decoration?

Unger: Perhaps a brand has historically used one type of material. There may be better ones now available, so we’re looking for supplier proposals on alternative substrates that are good for the consumer, and either more economical or more robust propositions for us. There are significant opportunities in health and beauty packaging to better manage costs. Smart decorations include not just printing, but what I call “finishing touches” in how the carton looks and feels. It’s all the elements that come together to create a final impression at that moment of truth. It’s about building a visual identity.

PW: What changes have you witnessed recently regarding packaging that meets consumer needs?

Unger: Packages are making brands more “shop-able”. By that, I mean easier for a consumer to select what he or she wants. I’ve seen an increase worldwide in secondary benefits such as dispensability features, not just with cartons, but with packaging in general. Overall, I think it’s an exciting time for consumers as packages are offering more functionality than ever before. —JB

The AI revolution in packaging robotics is here
Robots that see variations, adjust grip pressure automatically, accept plain-English commands, and predict their own maintenance. Discover how AI is transforming packaging operations.
Read More
The AI revolution in packaging robotics is here
Annual Outlook Report: Automation & Robotics
What's in store for CPGs in 2025 and beyond? Packaging World editors explore the survey responses from 118 brand owners, CPG, and FMCG Packaging World readers for its new Annual Outlook Report.
Download
Annual Outlook Report: Automation & Robotics