See What’s Possible in Packaging & Processing @ PACK EXPO International
See packaging & processing solutions from 2,600 exhibitors and gain insights from 150+ free educational sessions at PACK EXPO International.
REGISTER NOW & SAVE

Create a free Packaging World account to continue reading

FSIS Details Boar’s Head Listeria Findings in Outbreak Review

FSIS has provided findings of 2024’s Listeria outbreak case linked to the Jarratt, Va. facility of deli meat producer Boar’s Head.

Boar's Head Strassburger Liverwurst label with vintage wild boar illustration
FSIS outlined three areas of noncompliance that contributed to the Virginia plant's Listeria outbreak.
Image provided by USDA

The FSIS investigation found that inadequate sanitation practices at Boar's Head's Virginia plant, including residue buildup and condensation issues, contributed to a Listeria outbreak that hospitalized dozens across 19 states between May and November 2024. The USDA is implementing long-term regulatory changes to strengthen Listeria oversight across the food industry.

  • A Listeria monocytogenes outbreak linked to Boar's Head hospitalized dozens across 19 states from May to November 2024
  • FSIS identified inadequate sanitation as a key contributing factor, including meat residue on equipment and condensation dripping onto products
  • Facility structural problems such as cracks, holes, and broken flooring created conditions where moisture and pathogens could persist
  • The Virginia plant closed in September 2024 following the outbreak discovery
  • FSIS is implementing long-term regulatory changes to modernize Listeria detection and prevention across the food industry

Between May and November of 2024, a Listeria monocytogenes outbreak found to be associated with Boar’s Head’s Virginia plant hospitalized dozens across 19 states. In September, the meat producer announced the plant’s closure amid the deadly onset.

The USDA’s Food and Safety Inspection Service (FSIS) has released a report summarizing the case’s initial findings and recommendations for improvement.

FSIS reviewed the Boar’s Head facility’s inspection documents and sampling data ranging from Jan. 2022 to Sep. 2024 and conducted in-person observations in its review. In collaboration with state partners, FSIS found inadequate sanitation practices as a notable contributing factor to the 2024 Listeria outbreak. Virginia Department of Agriculture and Consumer Services (VDACS)’s inspection personnel noted the following instances of noncompliance:

·     Product Residue: Inspectors identified the presence of meat and fat residue from the previous day’s production on equipment, including packaging equipment and in the RTE processing area during preoperational sanitation checks.

·      Condensation: Inspectors identified multiple instances of condensation in the RTE environment (e.g., dripping condensate on exposed product and a fan blowing condensate directly on products). 

·      Structural and Facility Problems: Inspectors observed facility and structural-related issues (e.g., cracks, holes and broken flooring) that could hold moisture and contribute to wet conditions. Additional conditions documented included rust, beaded condensation, and peeling caulk. 

In addition, FSIS assessed the Virginia plant and other Boar’s Head facilities for processes related to Listeria monocytogenes and corrected deficiencies for the short and long-term.

Next Steps

In Dec. 2024, FSIS released a protective measures update in light of growing Listeria outbreaks. Some of these same measures were outlined in the Boar's Head case review as actions to help strengthen the organization’s oversight. One overlap short-term action included leveraging the expertise of the National Advisory Committee on Microbiological Criteria for Foods (NACMCF).

A long-term action FSIS is taking includes enhancing its regulatory and sampling approach to Listeria.

The organization states its long-term vision to modernize its approach to Listeria monocytogenes will take “consistent commitment over the course of several years and will require significant stakeholder engagement and expertise to complete in a meaningful and comprehensive way.”

 

 

 

Retail multipack suppliers, all in one place
25+ vetted systems for cups, tubs, and bottles — shrink, paperboard, banding, clip, and more. Free download.
Read More
Retail multipack suppliers, all in one place
Need help with your packaging project?
We’ve done the legwork to identify and vet experienced packaging and processing consultants you can contact directly for your next project. Decades of combined experience in packaging line engineering, machinery selection, package and materials development, and food processing operations.
See your advisor options now.
Need help with your packaging project?