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P&G gains throughput plus cost savings

A recent switch from pallet wrapping to application of a stretch hood lets P&G cut costs while eliminating a bottleneck in its paper tissue packaging operation.

Pw 8964 Machine Shot

Plant engineers at Procter & Gamble’s Albany, GA, tissue plant realized in 2005 that they had reached the limit of their existing method of pallet wrapping. Their wrapping equipment created a bottleneck that kept the Cincinnati-based firm from utilizing the full line capacity of 150 pallets/hour.

Something had to be done, so P&G began investigating other methods of pallet wrapping. It was decided that stretch hooding deserved a closer look. A stretch hood machine applies a full hood made of stretch film over the pallet load.

The project team contacted two of the premier suppliers of stretch hood machines. Both suppliers were given the chance to perform test wrappings with P&G. Lachenmeier (www.lachenmeier.com) successfully passed the test using film as thin as 50 microns (2 mils) whereas the other supplier recommended a film thickness of 70 micron (about 2.75 mils). So a Lachenmeier machine was installed. Now that it’s operating at full capacity, the film gauge has been reduced even further to 1.75 mils, bringing additional savings. Making this film reduction possible is a patented controlled film windoff system. It also ensures satisfactory load stability without compromising the integrity of the load, which consists of soft rolls of paper tissue.

Film consumption, however, was not the only factor that influenced P&G’s decision to purchase the Lachenmeier system. Line speed requirement was the initial driver that got the project off the ground, and Lachenmeier was able to guarantee a capacity that exceeded the potential line speed of 150 pallet loads/hr. The Lachenmeier system is rated at 180 pallet loads/hr.

 

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