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Case erector elevates output

A new blow molder and floor space restrictions led Quintex to seek a higher output, mezzanine-mounted casing solution.See in-plant video

High-flying case erecting: some 30' above the production floor, the mezzanine-mounted machine (right) provides bottom glue seal
High-flying case erecting: some 30' above the production floor, the mezzanine-mounted machine (right) provides bottom glue seal

With floor space at a premium, Quintex Corp., Spokane, WA, turned to the only direction it could to expand its case-packing capacity: up. And when the plastic molding company needed its box-forming to keep pace with a new blow molder, it turned to nearby Pearson Packaging (Spokane, WA).

These two factors culminated in the installation of a Model R235 case erector and bottom sealer in September 2001 on a mezzanine located 30’ above the plant floor. The distance from the blow-molding operations serves to isolate any corrugated dust, notes Dorothea Christiansen, Quintex president. Previously, the mezzanine was used for plastics material handling and storage. Production manager Ken Parks says the company added an additional roller conveyor and “beefed up” the mezzanine for the erector.

Glued cases exit the erector and are conveyed from the mezzanine level down a 45º conveyor. Where the case and bottle conveyors intersect, a worker packs the 2-, 4-, or 6-count boxes with freshly molded 1-gal high-density polyethylene industrial round containers. Six-count cases were packed during Packaging World’s visit.

Quintex declines to identify how fast it operates the machine. However, Parks acknowledges that it has operated on occasion as fast as 20 cases/min. It can erect 35/min of the largest size, he adds, and can run smaller cases even faster. Parks says Pearson was selected for its reputation, service and proximity. The equipment runs 24 hours per workday.

Changing from manual case erecting has improved output, case quality, and labor, relates Christiansen. “People aren’t as tired at the end of the day and get more satisfaction out of their work,” she says. “Once set, the case erector has been very consistent—we don’t have to worry about the quality of the boxes.” The erector is run by a programmable logic controller.

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