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10 ways 'hybrid' package awards Cardinal Health

Used to package drapes (and soon gowns), a flexible tray combines the stacking and loading benefits of a pouch with a premade bag’s linear tear opening and venting advantages.

'Hybrid' packs of surgical drapes are produced on a thermoform/fill/seal line in Juarez, Chihuahua, Mexico.
'Hybrid' packs of surgical drapes are produced on a thermoform/fill/seal line in Juarez, Chihuahua, Mexico.

Cardinal Health Medical Products and Services eliminated the need to purchase preformed bags and preprinted product information leaflets for its surgical drape packaging when it switched to Multivac’s SterileVent packaging in February.

Using rollstock rather than premade bags, the new package incorporates a 3-mil top web and a 3.5-mil bottom film web. Both are monolayer polyolefin structures that include a blend of resins, including metallocene. Suppliers were not divulged.

The package is thermoformed at a Cardinal facility in Juarez, Chihuahua, Mexico, on a Multivac R240 tf/f/s machine that was custom designed for this application, according to David Rudd, a senior spec engineer at Cardinal Health, McGaw Park, IL. Because of its combined pouch and bag attributes, Cardinal Health refers to the package as a hybrid pouch. It delivers the following benefits:

1. Workers can easily and quickly load drapes into the thermoformed bottom web.

2. The 113¼4”x 93¼4” x 11¼2” package is smaller than the previous version, which looked too large for the product, giving the appearance that it wasted packaging.

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