Cases rotate 90 degrees at the bump turn for proper positioning at the case sealer ahead.
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The new line called for empty boxes to discharge from an existing case erector onto single-lane conveyance to travel to a bi-level staging and packing station. The empty cases single-file through two space-saving 90-degree curves. A photoeye sensor works in tandem with a pneumatic stop-clamp to halt cases at the manual-pack operator’s command. The cases then seamlessly transition onto a non-powered roller section to be manually filled.An array of integrated conveyor components brings bagged product and cases together at an ergonomic, semi-automatic case-packing station.Show Daily
Meanwhile, a product-loaded, continually moving, single-lane conveyor carries sealed bags to the hand-pack area, which is fed from an existing conveyor. The product arrives on a parallel bi-level conveyor that resides just above the roller section. At the point where the product and box conveyors meet, an operator manually loads product into the corrugated cases, which are perfectly positioned on the non-powered roller section.
The shelving and bi-level sections were built at “standing height” for case packing. Conveyor speeds are adjustable but set to comply with package/min. rates and human packing ability.
A series of stainless steel collection totes were mounted to end-transfer product that may accumulate during the manual packing process. Or, to catch rejected, overrun product. Both shelves are emptied of excess product, which is inspected for reintroduction to the line or repurposing. This exercise alleviates waste at the highest levels while maximizing production output.
Once cases are filled, the operator manually sweeps the open-top filled cases onto an ARB (activated roller belt) conveyor section with a removable, simplistic bump-turn post. The bump turn is used to rotate filled cases 90 degrees for alignment to the customer’s existing case sealer. Product changeover for various size cases allows the operator to remove or replace the bump turn post in seconds. Angled roller belts facilitate the case-turning process.
The entire stainless-steel-constructed line meets the customer’s required sanitary and safety criteria. “Multi-Conveyor excels in agency compliance, giving customers peace of mind when it comes to regulatory conformity,” notes Cheryl Miller, director of Marketing at Multi-Conveyor.
To recap, the line has a total of eight conveyor features in one system:
Two independently powered single-lane conveyors
Two 90-degree curved chain sections
Non-powered roller section
Bi-level hand-pack station
Photoeyes to sense product cases
Pneumatic clamp to control case traffic
Removable bump case turner
Activated roller belting.
“For the end user, it was a one-stop conveyor manufacturing and purchasing experience,” reflects Miller. “Many of these technologies can be seen live at our booth here, including the single filer, curves, bump turn and activated roller belting.” For more info, visit www.multi-conveyor.com.
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An array of integrated conveyor components brings bagged product and cases together at an ergonomic, semi-automatic case-packing station.Show Daily
