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DS Smith Designs Out Over 313 Million Pieces of Plastics from Packaging

Sustainable packaging company DS Smith has designed out over 313 million pieces of problem plastics in the last two years as part of its plastic replacement program.

Ds Smith Green Tote Stacked

Knowing that the circular life of a piece of packaging relies on the consumer taking the correct action to recycle, DS Smith has also educated over 2.8 million people in the importance of the circular economy.

DS Smith’s designers have worked with their clients on their packaging and displays to replace or remove more than 3 million units of plastic per week, or 13,000 an hour, as its customers demonstrate a soaring demand for fiber-based packaging as an alternative to hard-to-recycle, single-use plastics. It’s well known that 80% of all sustainability savings come in the design phase, which is why DS Smith has trained all 700 of its designers in its circular design principals, developed in cooperation with its strategic partner the Ellen MacArthur Foundation, to translate their circular economy model into practical packaging solutions.

DS Smith’s designers have created thousands of innovative designs to eliminate even the smallest amounts of plastic in its packaging, such as replacing plastic sealing tape with self-locking cardboard flaps and swapping plastic labels with print direct onto cardboard. In the past year, its customers have asked for innovations to replace single-use, unrecyclable plastic items, including meal trays, plastic fruit and vegetable containers and plastic six pack rings.

“With our help, customers are responding to consumer demands to remove problem plastics from their products,” said Allison Berg, Sustainability Manager, DS Smith North America. “By using our proprietary circular design metrics system, we can easily show not just where plastic can be replaced, but how circular their packaging is right now and where we can make improvements together.

“Our 700 designers have been trained in our circular design principles, which means we can design out problem plastics at the inception stage and find alternative fiber-based solutions that deliver sustainable, recyclable packaging.”

Over the next year, DS Smith will continue to drive adoption of fiber-based alternatives amongst customers in response to consumer demand for plastic alternatives. It has also committed to continue past engaging 2.8 million people in the circular economy, with a goal of promoting circular lifestyles to 5 million people by 2030.

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