Video case study: How Intelligrated robotic palletizing system yields 76% ROI

"It was a no-brainer," says Keith Hussinger, plant manager at Kelly-Moore Paints' 15-acre manufacturing facility. Learn how he saved more than $1 million.yr. with a space-saving Intelligrated robotic palletizing system while enhancing safety and reducing maintenance.

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Aug 13th, 2012

Honeywell Intelligrated

Pallet Load Stacker | Honeywell Intelligrated

Pallet Load Stacker | Honeywell Intelligrated

Pallet Transfer Car | Honeywell Intelligrated

Pallet Transfer Car | Honeywell Intelligrated

Pallet Turntable | Honeywell Intelligrated

Pallet Turntable | Honeywell Intelligrated

Depalletizer for Breweries

The Nimbus Half Height Depallatizer from Ska Fabricating is designed to support breweries of all sizes and distribution models.

Edl Twin Stream Bundler

Twin-Stream Shrink-Film Bundler

EDL Packaging’s twin-stream shrink-film bundler is designed to collate and securely bundle 3-, 4-, and 6-packs of shrink-wrapped bottles, allowing for faster shelf stocking at retail locations.

Mt Flash Cell Food

Checkweighing Systems

Mettler-Toledo Product Inspection added FlashCell Load Cell Technology to its C-Series checkweighing systems.

K2 Kinetics Acquires Robotic Packaging Machinery, LLC

RPM designs and manufactures case packers throughout the U.S. Founded in 2011 by Scott Thiede, the company has an established product line of 4 key models designed around functionality and efficiencies needed for a variety of customers.

Paul Landers, Director of Operations

ESS Technologies Expands Corporate Structure and Manufacturing Capacity

Corporate changes poise ESS Technologies for success as the company prepares to enter its fourth decade in business.

Unique FlipGuard™ dispensing closure delivers branding and safety

Unique FlipGuard™ dispensing closure delivers branding and safety

Consumers want secure, convenient and smooth dispensing for sauces, dressings and condiments. Berry's new FlipGuard flip-top dispenser's unique design includes a tamper-evident strip and more.

The Massman Automation compact cheese block case packer packages 40-lb. blocks in protective cases for safe shipment and handling.

New Case Packer, Robotic Palletizer, Let Wisconsin Cheesemaker Efficiently Offer Multiple Output Options

With a new automated case packer and palletizer, Wisconsin Whey Protein’s cheesemaking operation can now offer its customers bulk cheese in barrels or in blocks.

Robotic Loading Option for Vertical Cartoner

EndFlex adds a robotic loading option to its Boxxer Kartnr automatic vertical cartoning machine that allows dual pick and place of tall and odd shaped products into cartons.

Two finished jar formations are gripped by an F2 robot and placed into cases.

Robotic Case Packers Improve Output by 20%

German food producer Kühne realizes increased OEE for eight glass packaging formats through new case packers’ faster machine changeover and digital data gathering and networking capabilities.

Innopack Nature Multi Pack

KHS and Martens Brewery Continue to Strengthen Their Partnership

Last year Belgian brewer Martens invested in KHS’ Innopack Nature MultiPack machine that forms PET bottles into stable packs with the help of dots of adhesive. It is now planning on purchasing a second NMP machine to process cans.

Dorner Hartland Location

Dorner Affirms its Pledge for Continuous Improvement by Receiving ISO 9001:2015 Recertification

Packaging World

Automatic Depalletizer

Model # FHA 3000 automatic depalletizer from GR-X Manufacturing unloads full-height pallets of empty plastic, aluminum, or fiberboard containers. Its design supports flexible configurations, allowing it to be tailored to customer-specific requirements.

Material Transfer Material Master Powerfill System

Bulk Bag Filling System Ensures Contaminant-free Process

Can be custom designed for specific application requirements

5 Lane Massive Accumulation High Res

Massive Lane Accumulation of Over 40 Yards of Product

Multi-Conveyor built a series of mild steel constructed conveyors for varying height and width products that travel through dual belt merge, enclosed pneumatic diverts, massive lane accumulation, combiners, single file technology, and more.

Robots for Partition, Vial and Leaflet Loading.

Packaging Line for Vaccine Vials Meets Urgent Demand for Production

The end-of-line system received up to 150 vaccine vials/min, producing 15 ten-pack cartons/min. ESS integrated a customer-supplied serialization system to track unique codes on the vials and cartons throughout the packaging line.

Pr Pcmc Virus Killing Wipes 041421 Final Web 3

Wet Wipes Folding Machines

Paper Converting Machine Co. redesigned its Rx200 and Mako Clipper wet wipes folding machines to safely operate with a higher alcohol content, measuring as much as 70%.

Cmg Iml Pr Image 041221

CMG Plastics Expands In-mold Labeling Capabilities

A new high-speed Ilsemann Automation In-Mold Labeling System is now fully operational at CMG’s N.J. facility.

Intralox Anniversary Image

Intralox Celebrates 50th Anniversary

Intralox celebrates 50 years of bringing conveyance solutions to food processors, manufacturers, and e-commerce companies with a year-long anniversary celebration.

Caseweigher Infeed Outfeed2

Checkweigher

Hardy Process Solutions’ Hardy Caseweigher series is a fully automated checkweigher scale systems designed to continuously weigh larger items while in-motion.

Digitally printed cases play a key role in Ninkasi Brewing’s seasonal beer strategy.

Craft Brew—Using Digital Printing to Build Brand Loyalty and Drive Sales

Seasonal flavors in craft brewing are a key strategy for building brand loyalty and driving sales.

More in Secondary/end-of-line

Cama Group Joins Smart Packaging Hub

A new Smart Packaging Hub will help visitors discover answers to their most pressing innovation and digitalization questions—across the entire packaging value chain.

Bwp Maxcoexpansion Photo

Maxco Expands Production with BW Papersystems Triple-wall Corrugator

BW Papersystems announced that Maxco Supply Inc., a manufacturer of corrugated packaging for the agricultural market, installed a 98-in. (2.5 meter), triple-wall corrugator in the company’s newly built facility in Fowler, Calif.

Flopak Managing Partner, Mike Greene, inspects pallets of floral wrap shipped with the patent pending Paklite™ Shipping System.

Flopak’s Shipping System Revolutionizes Floral Industry

Full-service floral packaging provider Flopak USA developed Paklite Shipping System to improve the way flowers and plants get from growers to market.

Sideflexing High Friction Inclines&curves By Multi Conveyor

Multi-Conveyor Designs Conveyors with Sideflexing Chains

Multi-Conveyor recently built a series of stainless steel plastic chain conveyors, in stages, to transport both full and empty cases of food product through nearly 50 ft curves and incline of conveyance.

Brenton orion Logos

Brenton and Orion Ramp up Production to Support Operation Warp Speed

Brenton and Orion responded to their customers’ needs by expediting the design and building of end-of-line packaging and stretch-wrapping systems as part of Operation Warp Speed.

Vision adhesive metler

Energy Efficient Adhesive Melter

Robatech’s Vision adhesive metler is designed to melt thermoplastic hot-melt adhesives. It maintains a constant adhesive viscosity and conveys hotmelt at a consistent pressure to the application head.

TAB Wrapper Tornado Box Wrapper from TAB Industries.

Stretch Wrapper for e-Commerce Packaging

TAB Industries’ TAB Wrapper Tornado Box Wrapper automatically secures small, loose, and low profile parts and products to cardboard backing to create a organized, unitized package that can ship without dunnage or containers.

Bruggsmiðjan Kaldi Brewery of Iceland opted for this versatile, reliable cartoner when it installed a new can line. Go to pwgo.to/6017 for a video of the cartoner in action.

Craft Brew—Filling, Cartoning Beer in Iceland

When Bruggsmiðjan Kaldi Brewery was launched in 2006 in the small town of Árskógssandur in the north of Iceland, glass bottles were of course the format.

Pmi Kyoto Eol Bar Line System

Bar Packaging System

PMI Kyoto Packaging System developed a high-speed end-of-line bar packaging system for products such as candy, granola bars, frozen ice cream sandwiches, and more.

Both standard wraparound cases and a retail-ready format are handled by the case packer.

Hartz Mountain liquid filling line upgrade features unscrambling through case packing

From unscrambling straight through to case packing, this versatile new line features filling and capping out of Italy and a small-footprint case packer from Germany for a variety of pet shampoo SKUs.

V Mek Abacus+ Counting System

Counting System Achieves High Speeds

Is suitable for a variety of products

Vm Plastic Sack 01

Vacuum Lifters

TAWI vacuum lifters are designed for use in manufacturing and mechanical processing, warehouses, and distribution terminals and can handle heavy boxes, pails, bags, drums, rolls, and more, weighing up to 600 lb.