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Wrapper does 'ryt' by contract packager

New wrapper greatly reduces material waste and labor costs while boosting productivity and employee morale.

Ryt-way's new wrappers sit side-by-side (above).
Ryt-way's new wrappers sit side-by-side (above).

Until early this year, contract packager Ryt-way Industries had to employ workers to prevent jams on each of four fin-seal wrappers dedicated to packaging the firm’s microwave popcorn. That’s because there was no mechanical way to regulate how the pouches of popcorn were arranged on the lugged infeed conveyors of the wrappers.

“We could wind up with two pouches together on the infeed, and two pouches won’t go in one wrap. That jammed the machine,” says Mike Bethel, engineering packaging manager with Minneapolis-based Ryt-way. “Or, if we were missing a pouch and produced an empty bag, there again, that gummed up the machine if it happened too much.”

Thanks to two new Carrera 1000 fin-seal wrappers from Ilapak (Newtown, PA), Ryt-way was able to free up six employees to work on other lines, resulting in a 17% labor reduction on each of the two lines equipped with the wrappers, Bethel says.

The Ilapak wrappers include what Bethel calls a “smart-belt” infeed conveyor. A series of photoeyes positioned above the belt detect how full it is and if there are any gaps between popcorn pouches. The conveyor will speed up and slow down accordingly. The pouches move from the smart belt to indexing lugs that feed the packs into the wrapping section. At that point, if there’s a gap, the indexing lugs will stop and wait for another pouch before continuing.

Wrapping up the benefits

It’s more than a matter of improved efficiency, says Bethel.

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