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NJM: Tablet elevator improves worker ergonomics

See it at PACK EXPO Booth #S-2130, and Pharma Expo Booth #W-503!

 Suitable for tablets, capsules, and softgels, the TE 20 Tablet Elevator from NJM Packaging – which features a completely new design compared to the TE10 – automatically elevates and feeds bulk product to a tablet counter or blister packaging machine at a rate of 24,000 17mm-size tablets/min, within a compact footprint that is only 48 in (122 cm) long and 27 in (69 cm) wide.

TE 20 Tablet Elevator
TE 20 Tablet Elevator

The TE 20 achieves more than twice the throughput in almost half the floorspace of the TE 10.

An operator loads product into the TE 20’s hopper at a comfortably low height. A patent-pending stepper-driven rotary gate feeder transfers product from the hopper to a small bucket via a chute with sieve holes and a vacuum system that collects dust and chips, which is especially important for uncoated tablets. A sensor in the bucket identifies when the bucket is full and automatically actuates the patent-pending magnetic belt that lifts the bucket up to feed the product to the packaging machine.

Elevating the bucket at speeds of two cycles/min, the TE 20 handles up to 24,000 tablets/min, based on 17mm-size tablets, within a compact footprint that is only 48 in (122 cm) long and 27 in (69 cm) wide. One TE 20 is ideal for feeding NJM’s Cremer CFS-622 tablet counter equipped with up to four counting modules; two side-by-side TE 20s are perfect for a Cremer CFI-622 tablet counter with five to eight counting modules.

The stainless steel TE 20 features a standard hopper with a 4 cu ft (113 liter) capacity or an optional hopper with a 7 cu ft (198 liter) capacity. The standard hopper offers approximately 9 minutes of autonomy, depending on the tablet size, when running at its maximum speed. A low-level sensor alerts the operator to fill the hopper via a beacon light. The hopper size can easily be changed in the field, allowing the TE 20 to expand as needs grow.

Designed with cGMP in mind, the TE 20 is on caster wheels so it can be rolled back from the packaging machine it feeds. At the push of one button, all the product contact parts – the hopper, the bucket and the chute – are released to slide out for removal and cleaning, with no tools required.

An Allen-Bradley MicroLogix 1400 PLC controls machine functions and an Allen-Bradley PanelView C400 touchscreen eases use. Interlocking Lexan doors surround the lifting area to maximize worker safety and a Lexan door covers the hopper to help protect product quality. Compared to tablet elevators with mechanical vibrators, the TE 20, with its rotary gate feeder, offers quiet operation and years of reliable performance.

The 304 stainless steel with electropolished product contact parts meet FDA approval for use by pharmaceutical and nutraceutical product manufacturers and contract packers.

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