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Tea labels push process printing

Six-color process printing results in deeper colors, higher resolution and more press efficiencies for Hansen's new line of ready-to-drink teas.

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Last month, Hansen Beverage Co., Corona, CA, debuted its new line of all-natural, ready-to-drink teas in glass bottles with striking, metallized labels printed by a unique, new six-color process. Fort Dearborn Co. (Niles, IL) offset-prints the labels on a metallized paper substrate using its patented, proprietary HiColour(TM) version of six-color process printing. The new printing method:

* results in cleaner, brighter colors

* eliminates the need for using special line colors

* reduces the cost per thousand

Each of the five different tea labels has its own color scheme, with a deep, two-tone color background depicting artwork of Asian-style dragons. The teas have an Asian-style theme due to herbal ingredients that the ancient Chinese believed to have healthful effects on the body.

All labels are printed on a 57# metallized paper substrate. White, black and gold trim are used for the product name, and the back panel consists of a metallized gold story box and another metallized color (which is different for each label) for the Nutrition Facts box. According to Fort Dearborn, there's nothing especially unique about the label substrate itself.

One of HiColour's main benefits is that Hansen can achieve richer, deeper color tones, without using special line colors. "We're getting truer, brighter and cleaner process colors compared to traditional four-color process," says Steve Clark, marketing manager at Hansen. An example is the gold: "Most people would assume we use a special color to achieve that gold," says Clark. Instead, it is process-printed using the six-color process. "I have yet to see a good gold using four-color process," he adds.

While Hansen's tea bottle labels are using HiColour to eliminate the need for special line colors to provide deeper, richer colors, the labels don't feature a multi-color illustration that takes advantage of the range of colors available with HiColour. For now, the real benefit of HiColour is on-press, where all five labels--each with a dramatically different color scheme--are printed on a common sheet on an offset press.

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