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Plenty of pharma news at PACK EXPO Las Vegas

Developments aimed at the pharmaceutical industry were among the highlights of PACK EXPO Las Vegas, including applications involving anti-counterfeiting, replacements for Barex, and news and views from The Innovation Stage.

Holographic anti-counterfeiting technology. Among the more intriguing things shown on the Pharma EXPO side of the recent Las Vegas show was a new twist on holographic anti-counterfeiting technology for blisterpacks. Shown at the Romaco booth, the technology was developed in an exclusive partnership between Romaco and a company called NANO 4 U. Based in Germany and Switzerland, NANO 4 U applies a range of technologies in the fight against counterfeiting, including methods developed originally in the business of authenticating banknotes. Romaco says the technology can be integrated into a variety of blister packaging machines. At the Romaco booth, it was integrated into a Romaco Noack blister line 960. The NANO 4 U process uses steel hologram stamps that are created by structuring the surface of the steel using a proprietary micro/nano structuring method. On the Romaco machine, the steel stamps are integrated into an embossing station, so there is no additional material or tooling involved and the hologram stamping takes place as part of the normal blister packaging process. The process can create a hologram logo that changes with viewing angle, or it can be used to create a covert feature that is revealed with a laser pointer showing a reconstructed image.

Alternatives to Barex. When INEOS Barex AG announced in 2014 that it intended to close the Barex plant in Lima, OH—the sole facility producing it—the worldwide pharma industry faced the loss of a staple barrier film. The plant will produce contracted volumes for existing customers through the second quarter of 2016. Several plastics and packaging companies are working to find alternatives and were exhibiting their progress at Pharma EXPO 2015. For instance, Bemis is testing alternatives to Barex for the sealant layer in transdermal patch constructions.

Transdermal patch delivery of drugs is a $25 billion market (2014 estimate from Bemis) and is on its way to being a $40 billion market (2018 estimate from Bemis), with approximately 90 drugs in the pipeline that will utilize patches as the delivery method.

In their presentation entitled Materials Science: Case Study for Rational Design of Transdermal Patch Packaging, Rishabh Jain and Yuan Liu, Research Scientists at Bemis, took to the Pharma EXPO Innovation Stage to present the test results for two alternatives to Barex. They have been named PerfecPharm P616 (CXB Sealant) and PerfecPharm P619 (PET Sealant).

The testing examined chemical resistance, diffusion barrier performance, and ability to resist delamination. Heat sealability was tested for both films, with generally good results.

One of the chemicals tested was nicotine, a tough substance to handle in a transdermal patch. Bemis’ CXB sealant, a blown film, holds up well when tested with nicotine using spectroscopy and solubility modeling.

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