New structural design increases Gatorade sales up to 50%

Pepsico has achieved sales growth of 35% to 50% in some countries for its Gatorade brand with a new global line of branded structural bottles.

Pw 10165 Gatorade Group

Key is that the beverage containers reflect an innovative, consistent brand image within the constraints—varying sizes and processes—required by different markets throughout the world.

Pepsico approached structural package design firm 4sight inc. with this challenge for Gatorade packaging: Create a global line of custom-branded structural bottles based on a single archetypal shape.

4sight conducted research on both Gatorade and beverages as a whole in homes and on athletic fields across the United States. Researchers found that consumers view and use Gatorade more as a piece of sports equipment than a beverage—an essential part of their workout routine. Use of the bottle is very personal, and the bottle carries associations with grabbing, holding, and gulping.

These insights drove the bottle design, leading to a structural branding concept that communicates the brand’s equities through form, function, and aesthetics. The design can be adapted to different packaging materials and filling processes, in the sizes that each market requires.

Annual Outlook Report: Sustainability
The road ahead for CPGs in 2025 and beyond—Packaging World editors review key findings from a survey of 88 brand owners, CPG, and FMCG readers.
Download Now
Annual Outlook Report: Sustainability
Simplify robotics projects
Take control of your automation journey. Learn how to reduce risks and drive success in packaging robotics.
Read More
Simplify robotics projects