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Unsaleable product costs reach $4.2 billion in '98 (sidebar)

Not all package problems

Along with the issue of misunderstood “pull dates,” the study found that marketing decisions can often cause perfectly good products to wind up at reclamation centers. This condition can be caused by discontinuation of products by manufacturers or distributors, but in-store decisions about products are involved as well.

In these instances, communications between all supply chain parties need to be improved. One manufacturer pulls all discontinued product from its own distribution center so that it can’t be shipped to distributors, even though it might have been previously ordered. One distributor tags items at the shelf so that store personnel cannot reorder them. Many participants say they use software programs that help them pull full cases of discontinued products from the warehouses.

Annual Outlook Report: Workforce
Hiring remains a major challenge in packaging, with 78% struggling to fill unskilled roles and 84% lacking experienced workers. As automation grows, companies must rethink hiring and training. Download the full report for key insights.
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Annual Outlook Report: Workforce
Conveyor setup secrets from top CPG manufacturers
7 proven steps to eliminate downtime and boost packaging line efficiency. Free expert playbook reveals maintenance, sequencing, and handling strategies.
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Conveyor setup secrets from top CPG manufacturers