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Baldwin streamlines carton supply

A batch printing system for folding cartons at Baldwin Filters cuts inventory dramatically and yields big savings in the cost of materials. Estimated payback is one year.See in-plant video

Individual carton blanks are drawn out of a magazine by a belt friction feeder and then held flat by a vacuum belt conveyor.
Individual carton blanks are drawn out of a magazine by a belt friction feeder and then held flat by a vacuum belt conveyor.

As long as Baldwin Filters made its oil, air, fuel, coolant, and transmission fluid filters exclusively for the heavy-duty truck and agricultural sectors, folding cartons played a minor role in the firm’s Kearney, NE, manufacturing facility. Individual items were simply shrink-wrapped and shipped in corrugated cases. After all, why waste time and money on a folding carton when few of the products being manufactured ever came close to a retail shelf or anything resembling a display environment?

But Baldwin’s needs changed considerably when it acquired a division that makes filters for everyday automobiles as opposed to heavy-duty vehicles.

“Car filters almost always go in a folding carton for display on a retail shelf,” says Kearney plant operations manager Kent Jorgenson. “For a long time, the only way to get those cartons with a reliably scannable bar code and readable product-specific information like a part number or make of vehicle was to have our carton vendor print it on the carton for us.”

Added cost

This approach, of course, added cost to each carton and meant that Baldwin had to carry a lot more inventory than it wanted to.

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