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Brilliant move to mushroom packaging

Lighting manufacturer switches to protective packaging made from mushroom ‘roots’ for its wall sconces, enabling faster packing, damage-free shipping, and a more sustainable packaging solution.

MUSHROOM PACKAGING. Top and bottom cushions made from mushroom “roots” grown in a custom-designed mold protect RBW’s wall sconce products during shipping. A card with each shipment educates customers on the formation, protective capabilities, and compostability of the new packaging.
MUSHROOM PACKAGING. Top and bottom cushions made from mushroom “roots” grown in a custom-designed mold protect RBW’s wall sconce products during shipping. A card with each shipment educates customers on the formation, protective capabilities, and compostability of the new packaging.

The recent growth in popularity of light-emitting diode (LED) bulbs as a longer-lasting, more electrically efficient alternative to incandescent and fluorescent lamps has led to new global opportunities for lighting manufacturers. In fact, according to estimates from Lux Research, the market value for LED lighting is expected to reach $25 billion by 2023. With this rapid growth, finding new avenues to package and deliver light fixtures has become a greater challenge.

For Rich Brilliant Willing (RBW), a designer and manufacturer of LED-based lighting solutions for architectural interiors based in New York City, a significant rise in production volume in 2013 prompted the company to identify improvement opportunities across its operations. As a company that prides itself on both customer experience and material simplicity, RBW turned to sustainable materials from Sealed Air to improve packaging process efficiency while also incorporating a package design more reflective of its corporate image.

Enhancing the customer experience
Founded in 2007, RBW provides contemporary statement—“chandeliers with a point-of-view”—and surface-mounted light fixtures to architects and interior designers. This diversified and extensive portfolio has enabled the company to expand its distribution network beyond its home base to customers in the U.K., France, Australia, Canada, and Singapore.

“In every hospitality and workplace environment we serve, our goal is to design and manufacture lighting that aligns technology, simplicity, and creativity to create a sense of atmosphere,” says Charles Brill, co-founder and partner of RBW. “We want to be the company that architects and designers turn to for the best lighting available, and the first step to ensuring our customers achieve this quality is damage-free delivery.”

With global demand increasing, RBW understood the need for durable, stable packaging that would protect its products across longer distribution distances. While the company had experimented with different protective packaging formats, it most frequently relied on a process of manually surrounding fixtures with crumpled paper materials. The company saw an opportunity to modernize its packaging solutions to protect products while also building deeper customer connections.

“When a customer orders a high-end product, the manufacturer places a great deal of value on presentation and making sure the product looks good in its package,” says Theo Richardson, co-founder and partner of RBW. “We aim to replicate this delivery with our lighting products, and needed a package that would not only perform, but also signify the care and consideration we put into every step of the process to better serve our customers.”

In late 2013, the company began researching potential packaging materials and partners to meet its needs. After evaluating several moldable paper, pulp, and foam options, the RBW team was still seeking an alternative that would deliver a “wow factor” for its customers. It was then that co-founder and partner Alex Williams found another option.

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