Kick off 2026 with a competitive edge at PACK EXPO East. Register now!
Get a jump on your 2026 goals at PACK EXPO East. Put projects in motion, accelerate timelines and solve challenges—all in one trip to Philadelphia.

Miller unveils plastic cap

As television ads touting its plastic beer bottle begin to appear with some frequency, Miller has completed its development of an injection-molded plastic closure that replaces ROPP aluminum. Easier-to-recycle package is spotted in Chicago.

Pw 18735 08miller

When Packaging World magazine last reported on Miller Brewing's plastic beer bottle (see April '00, p. 2 or packworld.com/go/beer), the Milwaukee-based firm was in the process of replacing the bottle's aluminum roll-on, pilfer-proof (ROPP) closure and paper label with components that would make the bottle easier to recycle. PW recently spotted the new closure in a Chicago supermarket, where four of the 16-oz plastic beer bottles in a paperboard carrier were selling for $4.29. Riverwood Intl. (Atlanta, GA) supplies the basket carrier.

Supplied by Owens-Illinois (Toledo, OH), the injection-molded polypropylene closure includes an oxygen barrier that O-I chooses not to identify. Unlike the aluminum closure, the PP material separates more readily from the predominantly polyethylene terephthalate bottle material during the float/sink process that recyclers use to reclaim the bottle material, says Miller's Mary Hartzheim, manager of regulatory affairs.

In this photo, the Miller Lite bottle has the ROPP closure, while the MGD bottle is topped by the new plastic closure. Labels on both bottles, however, are still made of paper. The new PP label, apparently, is still on the drawing boards or hasn't reached all markets yet.

Hartzheim declined to comment on the cost of the new closure compared to its ROPP predecessor.

Annual Outlook Report: Automation & Robotics
What's in store for CPGs in 2025 and beyond? Packaging World editors explore the survey responses from 118 brand owners, CPG, and FMCG Packaging World readers for its new Annual Outlook Report.
Download
Annual Outlook Report: Automation & Robotics
Get a jump on your 2026 packaging & processing goals at PACK EXPO East.
Be the first to find what’s next in packaging & processing at PACK EXPO East. See new solutions from 500 exhibitors, uncover creative ideas for 40+ verticals and gain inspiration from free sessions on industry trends—all in one trip to Philadelphia.
REGISTER NOW & SAVE
Get a jump on your 2026 packaging & processing goals at PACK EXPO East.