Emballage 2012: Day three

A seven-layer coextruded Le Creuset look-alike, a PET jam jar for a Marks & Spencer brand of jam that can withstand thermal processing at 95 degrees C, some impressively crisp printing of QR codes on shrink bundling film, and a tool-change twist on a blow/fill system.

A 7-layer coex thermoformed into what looks like a Le Crouset pot.
A 7-layer coex thermoformed into what looks like a Le Crouset pot.

When leading French food marketer William Saurin delivered a design brief to RPC asking for a package that looked like the famous enameled cast iron Le Crouset pot, that is exactly the package it got. Launched in France in the fall of 2012, the pot is thermoformed by RPC from a seven-layer coextrusion of PP/regrind/tie/EVOH/tie/regrind/PP. It’s filled in William Saurin’s Rodez, France, facility on a Waldner system that also applies the clear flexible film lidstock. Supplied by Huhtamaki, the lidding material is a lamination including PP peelable seal, a polyamide layer, and a polyester coated with aluminum oxide for barrier. Filled and sealed pots are retorted. Later, an injection molded PP lid is applied by hand (for now); molded into this PP lid are the words “William Saurin” in that company’s trademark elegant script. The finishing touch on the package is a beautifully decorated paperboard sleeve. The finished package, holding 400 g of food, sells for 3 to 3.50 Euros. Five varieties of traditional French foods come in a red pot while a yellow pot holds a number of Mediterranean style foods.

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