Discover your next big idea at PACK EXPO Las Vegas this September
Experience a breakthrough in packaging & processing and transform your business with solutions from 2,300 suppliers spanning all industries.
REGISTER NOW & SAVE

Digital Twin unites CAD and controls

Virtually experiencing the combined operation allows conflicts to be resolved before changes become costly.

Emulate3D
Emulate3D

Show Daily Exclusive - Every automation system comprises two descriptions of truth, a physical and a logical. The two rarely align because each is developed separately by different people. The physical truth is the CAD model of the system or machine, and the logical truth is the control system.

This misalignment comes to a head at commissioning, when hardware and logic are brought together. The two truths don’t need to be misaligned much for the system to under-perform, and the costs associated with changes and delays at the commissioning stage can have a catastrophic effect on the profitability of the system and put into question further automation decisions.

Fortunately, there’s a way to bring the two truths together early in the design process, before metal is cut and concrete poured, where the combined operation of the mechanical and the logical systems can be observed, tested, debugged and verified safely and accurately. As a bonus, there’s less conflict between the teams responsible for each truth because changes at this early stage are easier to implement.

Creating a Dynamic Digital Twin using the CAD of the system and its actual operational logic, delivers a powerful means of putting the system through its paces in a virtual environment, where the cost of changes is minimal.

Emulate3D software from Emulate3D (Booth E-8902) is the ideal platform for the creation of Dynamic Digital Twins—import CAD, create kinematic behaviors to reflect movements of the actual system, then connect the model control items to the actual control system via the Tag Browser. Create loads to drive the system, and the Dynamic Digital Twin is live and ready to be operated via the human/machine interfaces for the actual system.

With the two potentially conflicting truths accurately represented in a virtual environment, their full operation can be verified and demonstrated exhaustively and repeatably, before any resources are committed to their manufacture. When the real system is assembled onsite and connected to the control system, you can be confident logical operation or sequencing issues have been identified and resolved.

End users benefit from a more thoroughly tested system; system integrators can predict commissioning times more accurately; and everyone wins when projects come in on time and on budget.

For more information, visit www.demo3d.com. SD

Researched List: Engineering Services Firms
Looking for engineering services? Our curated list features 100+ companies specializing in civil, process, structural, and electrical engineering. Many also offer construction, design, and architecture services. Download to access company names, markets served, key services, contact information, and more!
Download Now
Researched List: Engineering Services Firms
Pharmaceutical Innovations Report
Discover the latest breakthrough packaging technologies shaping the pharmaceutical sector. This report dives into cutting-edge innovations, from smart containers that enhance patient safety to eco-friendly materials poised to transform the industry’s sustainability practices. All from PACK EXPO. Learn how forward-thinking strategies are driving efficiency and redefining what’s possible in pharma packaging.
Learn More
Pharmaceutical Innovations Report