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Top-load robotic case packer

Top-load robotic case packer from Barry Wehmiller’s Thiele group takes products directly from a horizontal flow wrapper into a case packer that uses a pair of Fanuc robots.

Pat Reynolds
Nov 6, 2016
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BW Integrated Systems
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Secondary Packaging
Robotic case/carton loader offers versatility, inspection
Photo A--The fully automated case packing operation—case erector, robotic case loader, and case closer.
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The Kind Dark Chocolate Nuts & sea salt bars will be sold in singles in the paper wrapper at Whole Foods, so a consumer will not purchase a carton.
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Top 15 of 2025, #9: Mars' Kind is Next to Launch Recyclable Paper Wrapper
The #9 most clicked article of 2025: The repulpable paper used to flow-wrap these bars is a curbside recyclable, How2Recycle pre-qualified paper film supplied by Printpack. The move is more evidence of a growing global, now national trend toward paper films able to run on existing equipment.
Paper continues to dominate today’s packaging mix, while planned changes over the next 12 months show a cautious approach: about half of respondents expect no changes, but among those adjusting materials, paper and bio-based/compostable options lead anticipated additions, alongside modest shifts across plastics, metal, and glass.
Recycling
Top 15 of 2025, #10: Consumer Demand for Recyclability Leads to Paperization
Tide’s polypropylene caps undergo LaserSharp marking on two sides. On the left, we see an inverted bottle where Tide’s blue detergent is completely filling the dosing cap. Fill-level guidelines are visible both when detergent is in the cap as pictured, and when the cap is empty. On the upper right, we see the OXI logo on the other side of the cap. This branding/logo was also marked on the cap in the LaserSharp process.
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Top 15 of 2025, #11: P&G’s Tide Laser Marks Cap for Better Dosing Clarity, Recyclability
Assuming the format is the same as or very similar to previous commercial rollouts, it's functionally bag-in-box. In this case, the “box” portion begins as a die-cut and geometrically creased blank of printed paperboard.
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Top 15 of 2025, #12: Target Launches Paper Bottle in 1200 Stores with Own-Brand Wine
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The AI revolution in packaging robotics is here
Robots that see variations, adjust grip pressure automatically, accept plain-English commands, and predict their own maintenance. Discover how AI is transforming packaging operations.
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