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NJM Packaging: Aseptic syringe filling and plugging system

NJM Packaging introduces the Dara SFL syringe filling and plugging machine, a filler system for syringes or vials in a nest or tray; unit offers consistently accurate filling and plunger insertion, fast and simple changeovers, low maintenance, and the flexibility to easily add new package and tray formats.

Aseptic syringe filling and plugging system
Aseptic syringe filling and plugging system

The modular Dara SFL can be equipped with an isolation barrier or restricted access barrier (RAB) and a peristaltic pump or valve-less rotary piston pump, to meet the needs of each customer, while promising quick delivery. With its servo motion controls and high quality engineering, the Dara SFL is ideal for pharmaceutical and biotech manufacturers.

The compact Dara SFL features entrance and exit pass-boxes where operators load and remove nests or trays of syringes or vials. This aseptic manufacturing system fills and closes up to 35 units/min. if equipped with one filling head and one closing head, and up to 80 units/min. with two heads each, based on a 1 ml fill, within a footprint only 72 in. (183 cm) long and 36 in. (91 cm) wide. It accommodates glass and plastic syringes with fill volumes from 0.5 to 20 ml and vials with fills volumes from 0.5 to 50 ml.

Recipe-driven changeovers can be achieved in less than 10 min. with no tools required thanks to the five servo motors and Allen-Bradley programmable controller and color touchscreen. The versatility of the Dara SFL also enables users to easily add new formats to handle a different package type and/or size with a different tray configuration. It can even be changed from a one-head system to a two-head system in the field, enabling it to expand as users’ needs grow.
 

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