See What’s Possible in Packaging & Processing @ PACK EXPO International
See packaging & processing solutions from 2,600 exhibitors and gain insights from 150+ free educational sessions at PACK EXPO International.
REGISTER NOW & SAVE

Maintenance Safeguarding System

The Key-in-Pocket maintenance safeguarding system from Pilz protects against restart and tampering.

Plz 102

This content was written and submitted by the supplier. It has only been modified to comply with this publication’s space and style.

The Key-in-Pocket system from Pilz protects unauthorized machine restart. Digital maintenance safeguarding is based on the access permission system PITreader and guarantees safety and industrial security as only authorized personnel can access the plant or machine during the maintenance process.

The system ensures the machine does not restart while maintenance work is being done and that unauthorized personnel do not gain access. The solution offers safety in the face of a hazardous restart while at the same time, industrial security, because it is impossible to tamper with the maintenance work.

Users are given an RFID key with their individual permissions that can be read on the safety gate using PITreader. This way, one or more users who are authorized for maintenance work can authenticate themselves. At all times, the operator knows who has access for which task. Temporary permissions can also be assigned.

After successful authentication, a personalized security ID is stored for the user in the controller and is kept in a safe list. The machine can now be shut down, the safety gate opened, and the machine accessed. During this time, the RFID keys remain with the respective Key-in-Pocket users. Once maintenance is complete and people have left the danger zone, everyone signs out. The security IDs are removed from the safe list on the Pilz controller, and the machine can be restarted.

Fill out the form below to request more information about Maintenance Safeguarding System
Co-packers: the competitive gap is widening
Brands want more than low bids. See what automation, services, and sustainability mean for CM/CPs in 2026.
Read More
Co-packers: the competitive gap is widening
Retail multipack suppliers, all in one place
25+ vetted systems for cups, tubs, and bottles — shrink, paperboard, banding, clip, and more. Free download.
Read More
Retail multipack suppliers, all in one place